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dokhra
Dokra is one of the earliest known methods of non-ferrous metal
casting in the human civilization. It existed under different names
in all the primitive cultures of the world and was used for everything
from making jewelry to vessels to images of Gods.
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> dhokara
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In
India it has survived in the tribal communities all over Orissa where
it is used to make figures of Gods and animals.
Wax is first collected from the forests where the tribals live. It
is kneaded, beaten and rolled into thin strands. Then a clay base
is made of the object to be cast and the wax strands are wound around
it. For jewelry, the clay base is omitted and the whole thing is made
with thick sheets of wax with the decorative trims added. There are
many ways to do this and different tribes have different styles
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The
wax covered object is then covered thoroughly with a thick layer of
clay, with a cup shaped opening on top. Into this cup shaped opening,
pieces of brass are put and the whole thing is covered in clay to
seal the metal in. Brass is usually bought second hand and cut into
small pieces.
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The
next stage is to make an oven out of clay and put the whole covered
object inside. When it is baked, the clay hardens, the wax melts and
flows out of a hole conveniently placed in the bottom, the metal also
melts and flows from the top to fill the empty space left by the wax.
The casting is complete. After the whole thing has cooled, the clay
covering is broken open and the rough edges of the object are filed
down. |
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